1 catalog 9-1773439-1 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 6-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ? 2007 by tyco electronics corporation. all rights reserved. kilovac, te logo and tyco electronics are trademarks. other products and company names mentioned herein may be trademarks of their respective owners. product facts designed to be the lowest cost sealed contactor in the industry with its current rating (500+a carry, 2000a interrupt at 320vdc). available with bottom or side mounting -- not position senstive. optional auxiliary contact for easy monitoring of power contact position. hermetically sealed ? intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. typical applications include battery switching and backup, dc voltage power control, circuit protection and safety. versatile coil/power connections. designed and built in accordance to aiag qs9000. performance data parameter units value for lev200 series contact arrangement, power contacts 1 form x (spst-no-dm) rated operating voltage vdc 12 - 900 continuous (carry) current, typical a 500 @ 65c, 400 mcm conductors consult factory for required conductors for higher (500+ a) currents make/break current at various voltages 1 / a see next page break current at 320vdc 1 / a 2,000, 1 cycle 3 / contact resistance, typ. (@200a) mohms 0.2 load life cycles see next page mechanical life cycles 100,000 contact arrangement, auxiliary contacts 1 form a (spst-no) aux. contact current, max. a 2a @ 30vdc / 3a @ 125vac aux. contact current, min. ma 100ma @ 8v aux. contact resistance, max. ohms 0.417@ 30vdc / .150 @ 125vaac operate time @ 25c close (includes bounce), typ. ms 25 bounce (after close only), max. ms 7 release (includes arcing), max @ 2000a ms 12 dielectric withstanding voltage vrms 2,200 @ sea level (leakage <1ma) insulation resistance @ 500vdc megohms 100 2 / shock, 11ms 1/2 sine, peak, operating g 20 vibration, sine, 80-2000hz., peak g 20 operating ambient temperature c -40 to +85 weight, typical lb.(kg) 1.3 (.60) 1 / main power contacts 2 / 50 at end of life 3 / does not meet dielectric & ir after test, 1700 amp for unit with aux. contacts 4 / contacts will operate with 0.8v nom < v coil < 1.1v nom over temperture range. coil data (valid over temperature range) 4 / nominal voltage 12vdc 24vdc 48vdc pickup voltage (will operate) 9.0vdc 19.0vdc 38.0vdc voltage (max.) 15vdc 30vdc 60vdc dropout voltage 0.75 - 2.0vdc 1.0 - 5.0vdc 2.0 - 7.0vdc coil resistance @ 25 (typ.) 11 ohms 40 ohms 145 ohms for factory-direct application assistance, contact earle alldredge, product manager. dial 800-253-4560, ext. 2055, or 805-220-2055. email earle.alldredge@tycoelectronics.com kilovac lev200 series contactor with 1 form x contacts rated 500+ amps, 12-900vdc part numbering system typical part number lev200 a 4 n a a series: lev200 = 500+ amp, 12-900vdc contactor contact form: a = normally open h = normally open with aux. contacts. (option ?h? requires option ?a? in coil wire length and option ?n? in coil terminal connector.) note: other auxiliary contact forms available. consult factory. coil voltage: 4 = 12vdc 5 = 24vdc 6 = 48vdc k = 72vdc 8 = 96vdc l = 110vdc o = 115vac 9 = 240vac notes: consult factory for detailed specifications and availability of coils not listed in ?coil data? table above. in coil voltage codes, 115vac is designated by the letter ?o? rather than the numeral ?0.? coil wire length: a = 15.3 in (390 mm) n = none (requires option ?a? in next step.) coil terminal connector: n = none, stripped wires (requires option ?a? in previous step.) a = studs, #10-32 threaded (electrical connection is made to the tab at the base of the stud.) note: specify option a, stripped wires, for coil voltages > 96vdc mounting & power terminals: a = bottom mount & male 10mm x m8 threaded terminals f = side mount & male 10mm x m8 threaded terminals consult factory regarding other available mountings and power terminals. note: all part numbers are rohs compliant (and always have been). rohs ready
dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 2 outline dimensions estimated make & break power switching ratings electrical load life ratings for typical lev applications notes: 1) for resistive loads with 300h maximum inductance. consult factory for inductive loads. 2) estimates based on extrapolated data. user is encouraged to confirm performance in application. 3) end of life when dielectric strength between terminals falls below 50 megohms @ 500vdc. 4) the maximum make current is 650a to avoid contact welding. 100,000 10,000 1,000 100 10 1 1,000 10,000 100 10 1 make and break power switching region break only above 650a 650a estimated life (cycles) load current (a) 1800 vdc 900 vdc 600 vdc 400 vdc 270 vdc 120 vdc 28 vdc time (ms) current (a) lev200 capacitive make test curves for pre-charged motor controller 650 600 550 500 450 400 350 300 250 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 80% minimum pre charge 90% nominal pre charge 700 make/break life capacitive & resistive loads at 320vdc (1) (2) @90% capacitive pre-charge (make only) see chart below cycles 50,000 @80% capacitive pre-charge (make only) see chart below cycles 50 2,000a (break only) (1) cycles 1* mechanical life cycles 100,000 (1) resistive load includes inductance l = 25h. load @ 2500a tested @ 200h. (2) life based on projected weibull life with 95% teliability. * does not meet dielectric and ir after test. for factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 9-1773439-1 ? pdf ? tw ? 6-08 printed in u.s.a. kilovac lev200 series (continued) 500+ amp, 12-900vdc contactor with 1 form x (spst-no-dm) contacts side mount enclosure bottom mount enclosure note: when stud terminals are specified for coil connections, the electrical connection is made at the tab located at the base of the stud.
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